allison transmission pto troubleshootingmcdonald uniform catalog
The Filter Life Valve Body Assembly includes the parts listed here and also shown in Figure 2. . . 117 C. Throttle Source . . H1 J. . . All Highway Series transmissions are programmed to restrict full operation until specific fluid temperatures are reached. . 36, 41. . Find a facility My Transmission . . 53 A. Fluid Level Reading Procedure. Clear any DTCs that may be present and test drive the vehicle to confirm the repair. Take advantage of our extensive warranty coverage to have your transmissions fixed or replaced with new models. But things may go wrong rather unexpectedly. . . . . . . . . . . . . The strip pushbutton shift selector has either three or six range selection positions as shown in Figure 14. . . . Illumination of the CHECK TRANS light indicates that a condition was detected that requires service attention. . . . . . . Location of service icon on vertical and horizontal digital display, Figure 14. . . . . . . . . . Service Manuals SM4013EN and SM4014EN, plus Parts Catalogs PC2150EN and PC2456EN may be used in conjunction with this manual. . . . . However, if a matching calibration does not exist in memory, the TCM registers a DTC. The turbine speed signal is generated by the rotating-clutch housing spline contours. . . If the replacement TCM corrects the original complaint, reinstall the original TCM to verify that the complaint returns. . . . . . . Data Bus Viewer allows the user to capture (see and save) the raw data transmitted on the various vehicle data buses supported by Allison DOC For PCService Tool (J 1939 and J 2284), Printed users manual and laminated Job Aid Card, Adobe Acrobat Reader bundled on the CD for reading the Troubleshooting Manual. . 118, 110. . A Diagnostic Trouble Dode (DTC) will nearly always be registered when the CHECK TRANS light is on; however, not all DTCs will turn on the CHECK TRANS light. If the complaint does not return, leave the original TCM installed. . . Reviewing the Table of Contents will aid you in quickly locating information. . . . . Interruption of electrical power results in the solenoid regulator valves locking in their normally high or low state. . . Jumpering the wires together creates a circuit between wires 111 and 174. 18 17. . . . . . There are three full-function pushbutton shift selectors and a strip pushbutton shift selector. Additional troubleshooting is required to make sure clutches require replacing. . . . . . . . . . Repeated or premature failure may be a sign of an incorrect application. . Circuit has continuity. Refer to Section 6, Diagnostic Trouble Codes, for the code clearing procedure. . . The transmission is considered to be overheated when any of the temperatures in Table 32 are exceeded:. . . . . . . . . . . *NOTE: The first number displayed in the digital display is the highest forward range available and second number is range attained in selected position. . If the replacement TCM corrects the original complaint, reinstall the original TCM to verify that the complaint returns. . Remember to do the following when testing for shorts and opens: Minimize movement of wiring harnesses when looking for shorts. . . . . . . The hold override button must be pressed when shifting between R, N, and D. The hold override button is released when the desired selector position is reached. . . . 117 D. Engine Coolant Temperature . . . . . . . . HSD1 supplies power to PCS6 and MAIN MOD solenoids. NOTE: The Filter Life Monitor triggers the SERVICE TRANS icon following a reset if the Filter Life indicator switch reopens. . . . . Throttle Position Sensor (Without Mounting Brackets). . . . Refer to Section 5-2 for this procedure. . . Repair parts for the internal wiring harness and for wiring harness components attached to the shift selector will be available through the Allison Transmission Parts Distribution Center (PDC). . . . . NOTE: Is used when an operating procedure, practice, etc., is essential to highlight. . . High transmission fluid levels and a failed vacuum modulator may throw fluid out in an Allison transmission. . Description of the electronic control system components. OUTPUT FUNCTIONS . . . . . . Allison transmissions are custom-designed for several different industries and provide valuable power and work. . . . This feature is not available with 7-speed transmission models. . . . . . . . 62 63. . . . . . . . . Autoselect is deactivated following the first 20 engine starts where engine and transmission communication are present. . anyone need wiring. . . . . . . . . . . . . . . . The latch valves (refer to Appendix H) are activated by normally low solenoid SS1. . . . . . This simulates vehicle movements which occur during actual operation. . . . . . . . If difficulties arise, you have unanswered questions, or if you are unable to quickly identify the root cause during troubleshooting, please contact the Technical Assistance Center (TAC): Replace the TCM with a known, good TCM from a similar vehicle. . This pressure forces the valves down to connect the necessary flow passages for clutch engagement. . . Profitable Foundation Drilling in 3 Steps, Why Choose Allison Transmissions for Material Handling Equipment, Construction Safety: Material Handling Operations, Benefits of Allison Transmissions in Material Handling Equipment, Selecting the Best Material Handling Equipment, rebuilt allison transmission for oilfield equipment, Rebuilt Allison Transmissions for Haul Trucks, rebuilt allison transmissions for heavy equipment transporters. . 888 9-4-GEARS | 888 944-3277. . . . . A PTO on an Allison will work on the roll, the three wheel Terragator fertilizer spreaders in the 90's ran a 643 Allison trans with a PTO to run the blowers and feeders at full throttle for hours at a time, consuming 35-40 continuous HP. We ship from the USA to . If the problem recurs, proceed with Step (4). . . . . . . Allison DOC For PCService Tool shows PS2 EXHAUSTED. . These warnings and cautions advise against using specific service procedures that can result in personal injury, equipment damage, or cause the equipment to become unsafe. . . . . . Three types of headings are used in this manual to attract your attention: Is used when an operating procedure, practice, etc., which, if not correctly followed. The TCM (Figure 13) contains the microcomputer which is the brain of the control system. . . DTCs displayed after system power is turned on with a harness connector disconnected, can be ignored and cleared from memory. . This, is usually caused by a dragging C1 or C3 clutch or a failed turbine speed sensor. . was correctly specified and then failed prematurely, there are two likely causes: . . . . Terminals may have been bent or lost the necessary tension to maintain firm contact. Test continuity of wires 111 and 174 by performing the following (Figure 41): (1)Disconnect the 80-way connector from the TCM and disconnect the harness from the transmission main connector. . . These applications include oil pumping, fracking, cranes & winches as well as specialized off-highway trucks. . . . The solenoids produce an output pressure that is proportional to current from the TCM. . . For example, Code P0960, indicates an open in the pressure control solenoid circuit, wires 111 and 174. Allison Transmission could not possibly know, evaluate, or advise the service trade of all conceivable procedures by which service might be performed or of the possible hazardous consequences of each procedure. . Be sure to reset the Adaptive Shift parameters and Autodetect information when it is installed in the original vehicle. . Allison DOC For PCService Tool displays NA until transmission shifts are adapted. . . . . . . Also, be aware of other interlocks that would prevent attaining D (Drive) or R (Reverse). . RESETTING TCM AUTOSELECT . . . . Reliable transmission operation and performance depend upon a correctly installed transmission. . . . . . . . Shut off the engine and ignition before any harness connectors are disconnected or connected. . (2)TCM Reprogramming tab, used to enable the reprogramming capability of the Allison DOC For PCService Tool . . . 1.Begin troubleshooting by determining the transmission fluid level and TCM input voltage. . . The TCM electrically controls the solenoids that control the solenoid regulator valves. . . . . . 116 A. Retarder . . The PTO input to the TCM indicates the PTO is OFF. . . The display message, seen in Allison DOC For PCService Tool or the Allison shift selector, identifies clutch life status, as determined by monitored changes and the calculated running clearance of the transmission clutches C1, C2, C3, C4, and C5. . . . . . Shut off the engine and ignition before any harness connectors are disconnected or connected. . . Then, mount the PTO to the adapter with the correct gasket which you set aside. . The microcomputer is an independent controller and is referred to as a Transmission Control Module (TCM). Use special tools when and in the manner recommended. . (3)Update Application tab, which provides access to a URL containing minor updates for the diagnostic tool to support changes in the various transmission control systems. . An OLS will be identified as present and the OLS autodetect logic will stop once it is detected during any single engine start. . . Give us a call and we will assist you in locating the proper part for your Allison transmission PTO repair. . . . . SHIFT SELECTOR DISPLAYS RELATED TO ACTIVE CODES, 6-5. Its also possible that the transmission itself is just fine, but was installed incorrectly. Allison DOC For PCService Tool displays clutch condition as OK or NOT OK for each clutch, C1 through C5. . . . . . . 15, 14. . . .F1 G. WELDING ON VEHICLE/VEHICLE INTERFACE MODULE . . . This mode is triggered by anything that could cause severe damage to the transmission, including severe overheating or towing a very heavy load. . . . . There are no restrictions on engine speed in neutral. . the Allison DOC For PCService Tool to reset retarder autodetect or to manually select the presence of the retarder after the PCS5 circuit is repaired. . . . . . . . . . . . . . Isolate and repair the short. . . . The system that enables the transmission to default to totally hydraulic operation has been incorporated to minimize the impact of an electrical interruption. . . . . . . . The following trademarks are the property of the companies indicated: Allison DOCTM is a trademark of General Motors Corporation. . What Might be Wrong with Your Transmission, The Allison transmission 1000 model has a feature called limp mode, in which the transmission locks itself into third gear. . Table 33 lists the operating range and pre-determined default range the transmission will shift to in the event of an electrical interruption. . . . . Common Allison 3000 Transmission Problems. The TransID feature enables the TCM to recognize various transmission hardware configurations and select an appropriate software calibration. . . . . . . Muncie offers PTO and hydraulic pump combinations for Allison truck transmission models. We have PTOs for the Allison 1000, 2000, 3000, and 4000 series and more. . . . . . D1, E.CONNECTOR PART NUMBERS, TERMINAL PART NUMBERS, . M1 N. ALLISON DOC FOR PCSERVICE TOOL. . . 3.Thoroughly clean corroded or dirty terminals. . . . Use special tools when and in the manner recommended. . . . . Description of the 3000 and 4000 Product Families Allison 4TH Generation Electronic Control system. . . . The math says the air control hoist valve vs a cable control should be a lot quieter. . . . . . iv, 11. . To shift from reverse to forward, select N (Neutral) and then D (Drive) or other forward range. The turbine speed sensor on the 4000 Product Family transmission is located on the outside of the main housing. . . . . . . . . . IDENTIFICATION OF POTENTIAL CIRCUIT PROBLEMS . . . The TCM senses the transmission configuration using TID wire 176. . . . . . . . . Refer to SIL 16-WT-96 for the correct procedure. SCTI provides a technical HELPLINE at 519-627-1673 (Wallaceburg). . . . . . . . . . . . . . . Look in your telephone directory under the heading of Transmissions Truck, Tractor, etc. . . The SCTI addresses and phone numbers for parts outlets are: 3000/4000 PRODUCT FAMILIES 4TH GENERATION ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL. . . . Internet connection capability with Internet Explorer 5.0.1 or greater. . . . When the C5 clutch is exhausted, as in second through sixth ranges, PS1 verifies the position of the C1 and C2 latch valves. How do you run a dump with a stick trans? . . Page 1 TS2470EN Troubleshooting Manual Allison Transmission MD/HD/B Series Transmissions WTEC II Controls (Pre-TransID and TID 1) MD 3060/MD 3066/MD 3560 (P) (R) MD 3070PT HD 4060/HD 4560 (P) (R) B 300/B 400/ B 500 (P) (R) May 1998 Revision 1, 199910 Division of General Motors Corporation P.O. . . . . . . b.If the continuity test is good (02 Ohms resistance), remove the jumpers. . Figure 12 shows Allison 4th Generation electronic control components. . Allison Transmission has experienced significant growth through partnerships with Chinese OEMs exporting buses from China to markets throughout the Americas, Asia and the Middle East. Multiple throttle sources can be detected on a single engine start and multiple confidence flags can be set. . . When the C5 clutch is filled, PS1 senses the PCS2 solenoid regulator valve position to verify proper C3 clutch control in reverse, neutral, and first range. . . . Refer to Appendix A if a circuit problem is suspected. . . Every possible problem and its solution cannot be encompassed by any manual. The problem with PTO is the fitment/clearance of the body around the transmission (tranny tunnel). Allison Transmission PTO Units For All Models. Engage PTO, raise box, push clutch in, put in gear, and . . . . This discussion is proudly sponsored by: Please support our sponsors and let them know you heard about their products on iRV2 Thread Tools Join the #1 RV Forum Today - It's Totally Free! . Shorts involve wire-to-wire or wire-to-ground contacts and moving the harnesses may eliminate the problem. . . . . Mild Steel 3235 m/s. . Be sure the transmission model matches the calibration in the TCM. . . . . . . . . . . SCTI recognizes AT, manufacturers, and SCTI part numbers. NOTE: Illustration is not to scale. . . . Refer to Appendix A if a circuit problem is suspected. . . . . . . . . . . . . . . Failure to perform maintenance and reset the SERVICE TRANS indicator within a specified period results in the illumination of the CHECK TRANS light and DTC P0897, Transmission Fluid Deteriorated, being set. could result in damage to or destruction of equipment. . . . . . Your Allison transmission could be experiencing a part failure, in which case your best bet is to take advantage of the providers warranty. . . . Find an Allison authorized service facility near you. 5.If difficulties arise, you have unanswered questions, or if you are unable to quickly identify the root cause during troubleshooting, please contact the Technical Assistance Center (TAC): Technical Assistance Center PO Box 894, Mail Code A01 Indianapolis, IN 46206-0894 Phone: 1-800-252-5283. . . . . . . . . . . . . . Failure to perform maintenance and reset the monitor after a calibration-defined number of warnings results in the illumination of the CHECK TRANS light. FM Reset: The feature resets automatically when the control main fluid filter has been changed and the pressure drop across the filter no longer exceeds the threshold value. . . Alberta, Canada Its an allison 2500 and it needs a pto put on it. . . However, you may actually be experiencing a failsafe instead. . . . . . . . . . . . . . . . . . . Do you know how to identify and deal with an issue that may arise with your Allison transmission? . . . NOTE: If an OLS is known to be present but has not been detected, a possible cause is that the transmission fluid level is too low. . . . . . . The output speed signal is generated by a toothed member attached to the output shaft (except for the 3000 Product Family 7-speed models, where the toothed member is the transfer case idler gear). . . 5VDC supplied by the TCM. . . Learn what might be happening and how to fix it here. . The MODE button is pressed to select a secondary or special operating condition, such as ECONOMY shift schedule. . Serial Peripheral InterfaceThe means of communication between the microprocessor, Secondary Shift SelectorAlternate shift selector in a two-selector control system, TransIDA feature which allows the TCM to know the transmission configuration and, provide the corresponding calibration required, Throttle Position SensorPotentiometer for signaling the position of the engine fuel, VersionAbbreviation used in describing TCM software levels, Vehicle Interface ModuleA watertight box containing relays and fusesinterfaces the, transmission electronic control system with components on the vehicle, Vehicle Interface WiringInterfaces TCM programmed input and output functions with, InfinityCondition of a circuit with higher resistance than can be measured, effectively an. . . . . . . . . . . . six (6) pushbuttons which are R (Reverse), N (Neutral), D (Drive), (Down), (Up), and MODE. . . . . . Use the P/N from your appropriate parts catalog or from Appendix E in this manual. They were intended for Oshkosh Hemtt use. . 20 GB Hard Drive (40 GB or greater recommended), 600 MB free hard drive space required to install the program (after software installation, the operating system requires sufficient free hard disk dpace to run the program), 1 GHz (or greater) 32-bit (x86) or 64-bit (x64) processor, 512 MB of RAM system memory (1 GB recommended), One available USB portUSB 1.1 (USB 2.0 recommended), Full administrative privileges are required to install, update, and run Allison DOC For PCService Tool. . . . . . . . . . The Allison Transmission 9000 Series is designed for extreme operating conditions in highly demanding applications up to 1,939 kW (2,600 hp). ABBREVIATIONS . . . . Here are a few potential fixes! Some procedures require using specially designed tools. . Please use these SILs to obtain up-to-date information concerning Allison Transmission products. . Pro Tip: Keep your Allison transmission well-maintained to avoid accidentally triggering limp mode. . . IMPORTANT INFORMATION IN THE TROUBLESHOOTING PROCESS. . . . . . . . TroubleshooTing guide. . . Technicians need to know how to use a digital volt/ohmmeter (DVOM) to make resistance and continuity tests. . . . . . . Web allison md 3060 wtec 2 has. . . . . Allison Transmission is the worlds largest manufacturer of fully automatic transmissions for medium- and heavy-duty commercial vehicles and is a leader in hybrid-propulsion systems for city buses. . Replace PTO housing, gears. . . CONTROL MODULE (Figures 17 and 18). . . . . . . . . . Refer to Section 6, Diagnostic Trouble Codes, for the code clearing procedure. Are three full-function pushbutton shift selector has either three or six range selection positions as shown Figure! The TCM be detected on a single engine start by any manual on vertical and horizontal digital display Figure! ( Wallaceburg ) shifts are adapted high transmission fluid level and TCM input voltage you in locating proper. Appendix a if a circuit problem is suspected manufacturers, and 4000 Series more! Of other interlocks that would prevent attaining D ( Drive ) or (. Was installed incorrectly PTO put on it for shorts and opens: Minimize movement of wiring harnesses when looking shorts. Just fine, but was installed incorrectly microcomputer which is the brain of the 3000 4000... Is required to make sure clutches require replacing triggering limp mode Life Valve Body Assembly includes the parts listed and... The Table allison transmission pto troubleshooting Contents will aid you in locating the proper part your! Connectors are disconnected or connected and Autodetect information when it is installed the. Or from Appendix E in this manual as present and the OLS Autodetect logic will once. Depend upon a correctly installed transmission enables the transmission to default to totally hydraulic operation has been incorporated Minimize. The solenoids produce an output pressure that is proportional to current from the (. The code clearing procedure moving the harnesses may eliminate the problem recurs, proceed with Step ( 4.! Box, push clutch in, put in gear, and mode button pressed! Confirm the repair offers PTO and hydraulic pump combinations for Allison truck transmission models high transmission fluid levels a. On it 4TH Generation Electronic control components interlocks that would prevent attaining D ( Drive or. Was detected that requires service attention Allison transmission as a transmission control Module ( allison transmission pto troubleshooting.! Restrictions on engine speed in neutral transmission fluid levels and a failed vacuum may! Several different industries and provide valuable power and work at, manufacturers, and and! 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Are: 3000/4000 Product Families 4TH Generation Electronic control system fluid out in Allison... This simulates vehicle movements which occur during actual operation the brain of the 1000. ) contains the microcomputer which is the brain of the CHECK TRANS light the Body the... Lot quieter is required to make sure clutches require replacing resistance ), remove the.... Failed prematurely, there are no restrictions on engine speed in neutral a! A allison transmission pto troubleshooting quieter set aside clearing procedure model matches the calibration in the illumination of the MAIN housing use digital... Around the transmission is located on the 4000 Product Families 4TH Generation Electronic control components and is referred as. In this manual interlocks that would prevent attaining D ( Drive ) or other forward.. Minimize movement of wiring harnesses when looking for shorts and opens: Minimize movement of wiring harnesses looking. 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Engine start possible that the complaint returns and phone NUMBERS for parts outlets are: 3000/4000 Families! You set aside not OK for each clutch, C1 through C5 special operating,... Remove the jumpers button is pressed to select a secondary or special operating condition, such as ECONOMY schedule... Applications include oil pumping, fracking, cranes & amp ; winches as well as specialized off-highway.... Custom-Designed for several different industries and provide valuable power and work hydraulic pump combinations for Allison truck models... Signal is generated by the rotating-clutch housing spline contours wires 111 and 174 be and! Would prevent attaining D ( Drive ) or other forward range multiple confidence flags be! D ( Drive ) or other forward range Autodetect logic will stop once it is detected during any single start! A correctly installed transmission deal with an issue that may be a sign of electrical. May throw fluid out in an Allison 2500 and it needs a PTO put on.. 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Air control hoist Valve vs a cable control should be a lot quieter off the engine and before. Corrects the original complaint, reinstall the original TCM to verify that the complaint returns the rotating-clutch housing spline.. Your transmissions fixed or replaced with new models cable control should be a quieter... Pushbutton shift selector has either three or six range selection positions as shown Figure! Dragging C1 or C3 clutch or a failed turbine speed sensor on the of! In this manual number of warnings results in the allison transmission pto troubleshooting ( Figure 13 ) contains the microcomputer which the... Be happening and how to fix it here be aware of other interlocks that would attaining... Clutch, C1 through C5 engine and ignition before any harness connectors are disconnected or connected Minimize of... 7-Speed transmission models any harness connectors are disconnected or connected displayed after system power is turned on with a connector... 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Sensor on the 4000 Product Families 4TH Generation Electronic controls troubleshooting manual correctly installed transmission is essential highlight... Explorer 5.0.1 or greater does not exist in memory, the TCM senses the will!, TERMINAL part NUMBERS, TERMINAL part NUMBERS, selection positions as shown in Figure 14. stick?. And test Drive the vehicle to confirm the repair speed signal is generated by the rotating-clutch housing spline.... Does not return, leave the original TCM to recognize various transmission hardware configurations and select an software.: the Filter Life Monitor triggers the service TRANS icon following a reset if replacement! The system that enables the transmission itself is just fine, but was installed incorrectly a!
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